Exclusive process library for energy storage thermal management

Precipitation vehicle + energy storage dual liquid cooling assembly and testing process eliminates the need for customers to repeat process development;

AGV multi-vehicle intelligent dispatching system

SLAM autonomous navigation, dynamic obstacle avoidance, automatic docking of loading and unloading stations on the production line, reducing manual transfer;

High voltage safety interlock protection

The high-voltage test area is fully enclosed with safety fences, door interlocks, emergency stops, and leakage protection for multiple protections;

Full-link material traceability

All battery cells, liquid cooling valves, and plate replacement parts are bundled in batches to fully support after-sales traceability of energy storage equipment;

MES deep integration package

Equipped with self-developed MES system, integrated management and control of equipment operation, work orders, quality, and maintenance data;

Flexible modular design

Quickly switch production procedures for household small energy storage and industrial and commercial large energy storage battery packs

Parameter items

Technical indicators

Adapted products

Vehicle power battery PACK, household/industrial and commercial energy storage liquid cooling module, photovoltaic energy storage inverter water cooling module

Standard beat (household energy storage)

240s/unit; industrial and commercial energy storage 800s/unit

control system

Siemens S7-1511/1516 series PLC, 19-inch industrial HMI

AGV dispatching capability

Cooperative dispatching of up to 16 AGVs, SLAM trackless navigation

High voltage detection voltage

DC 300~1500V, insulation withstand voltage 3kV

Airtight leak detection accuracy

Dry type 1×10⁻⁴ mbar・L/s, hydrogen detection 1×10⁻⁶ mbar・L/s

Traceability

RFID metal pallet + parts QR code dual traceability

MES supporting functions

Work order management, equipment monitoring, material traceability, quality reports, maintenance warnings

Production line environment adaptation

Anti-static workshop standard, temperature and humidity 20±5℃, humidity 40%-70%

Automatic assembly of battery module liquid cooling system

AGV automatically distributes battery cells, liquid cooling plates, multi-way valves, and pipeline components. The robot completes module stacking, liquid cooling pipeline docking, gasket press installation, and multi-axis synchronous intelligent tightening; the servo closed-loop controls the tightening torque to prevent pipeline sealing failure and battery core extrusion and deformation.

Visual appearance and assembly defect detection

Industrial vision scans liquid cooling pipeline assembly misalignments, damaged wire harnesses, bumps on the cell surface, and missing seals. AI algorithms automatically classify defects, automatically divert and isolate defective products, and simultaneously retain defect image files.

Battery pack EOL offline full performance testing

Integrated high-voltage insulation withstand voltage, leakage current, liquid-cooling loop airtight leak detection, BMS communication simulation, full-load aging test, simulates the full working conditions of energy storage charge and discharge, verifies the stability of liquid cooling and heat dissipation, and high-voltage electronic control system, and intercepts potential safety hazards of leakage, coolant leakage, and communication failure in advance.

AGV intelligent workshop material flow

The SLAM trackless navigation AGV automatically undertakes raw materials, transfers semi-finished products, and transports finished products. It intelligently allocates tasks to multiple vehicles, supports priority work order scheduling, and automatically connects with the production line and unloading workstations, reducing manual forklift transfers, material collision losses, and workshop operation labor costs.