Digital Factory Top-Level Planning
Digital Factory Top-Level Planning

Digital Factory Top-Level Planning

Industry-Wide Automated Production Lines Non-Standard Customized Equipment

    Applicable objects New smart factories, overall digital upgrades of old factories, and whole-plant digital transformation projects for large manufacturing companies serve corporate decision-makers and factory leaders.


Product Details

Core service content

(1) Overall architecture planning of digital factory

Clarify the three-level construction path of factory automation, informatization, and intelligence, and formulate short, medium, and long-term implementation roadmaps

Unify data standards and system architecture, and plan multi-level system docking solutions such as ERP/MES/WMS/PLC

Combining production capacity targets and product processes, calculate the investment return cycle to ensure the economy and feasibility of the solution.

(2) Factory layout and logistics planning

Based on the product process route, optimize the three-level layout of factory area, workshop and production line to reduce ineffective handling

Plan the logistics flow line in the factory and design the logistics connection plan for raw material warehouse, work in progress and finished product warehouse.

Match the layout of automated production lines and intelligent logistics equipment to achieve efficient collaboration between production and logistics

(3) Production line control system planning

Unify the access standards and communication protocols for the entire plant's equipment and build a plant-wide equipment networking system

Plan the three-level data collection and control structure at the production line level, workshop level, and factory level

Develop equipment data standards to provide a stable data base for upper-level information systems

(4) Digital twin application planning

Build a digital twin model of the factory/production line to realize the visual presentation of the entire production scene

Planning production simulation, process optimization, remote operation and maintenance, fault prediction and other practical application scenarios

Promote the implementation of digital twins step by step, giving priority to high-value scenarios to avoid over-investment

(5) Phased implementation

Develop a phased implementation plan to clarify the construction goals, deliverables and investment budget for each phase

Prioritize the implementation of core modules with quick results, quickly verify the value, and then gradually expand and deepen

Follow up the entire implementation process to ensure that the planning plan is consistent with the final delivery effect

Key highlights of the program

Planning that understands technology: Based on more than ten years of production line implementation experience, the planning plan is in line with the actual production and is highly implementable, eliminating castles in the air.

Full-stack capabilities: covering all dimensions of automation, informatization, logistics, and technology, without the need for customers to connect with multiple parties

Good at large-scale projects: possesses the ability to plan and deliver large-scale factory overall solutions, and can undertake digital general contracting projects for the entire factory

Phased implementation: Do not pursue one-step implementation, support step-by-step construction, invest as needed, and control risks

customer value

Top-level unified planning avoids system islands and duplication of construction, and reduces long-term investment costs.

Clarify the digital upgrade path, with clear goals and controllable rhythm to ensure return on investment

Synchronous planning of automation and informatization, native integration, and higher operating efficiency after implementation

Match the company's long-term development strategy to support production capacity and product iteration needs in the next 5-10 years