Full category auto parts process library

Covering all categories of thermal management, body electronics, and chassis cooling, there is no need for customers to repeat process development;

IATF16949 standard full process traceability

Single piece full life cycle data storage, perfectly matching the OEM audit requirements;

Joint and synchronized R&D capabilities of OEMs

Can collaborate with customers' vehicle R&D departments to develop new thermal management parts production lines;

Nationwide localized delivery services

Six major service areas: East China/South China/North China/Central China/Southwest/Northwest China, with installation and debugging nearby;

Vehicle-level high-voltage safety detection system

Complete testing of 300~800V high-voltage insulation, temperature rise, and CAN FD communication of new energy vehicles;

Modular installment delivery

Customers can put the core assembly station into production first, and then add inspection and robotic units after capacity expansion.

Parameter items

Technical indicators

Adapted products

Vehicle HVAC, PTC heater, battery multi-way valve, chassis cooling module, body electronic controller, seat/sunroof components

Universal production cycle

140~360s/piece, customized according to parts category

control system

Siemens S7-1500 series PLC, 15-inch industrial HMI dedicated to the automotive industry

Traceability standards

Supports VIN code binding, single-piece RFID full-process traceability, and data storage for ≥10 years

High voltage test range

DC 12V/24V fuel vehicles; 300~800V new energy vehicles

Test item coverage

Full dimensions of air tightness, NVH, electrical performance, insulation withstand voltage, torque, and visual appearance

Service coverage area

There are 6 major sales and service areas in the country, and engineers from the Yangtze River Delta are on site 12 hours a day

Production line expansion capabilities

Reserved robot, EOL final inspection, MES docking standard expansion interface

Flexible automated assembly of all categories of auto parts

Modular workstations are customized for different parts of fuel vehicles and new energy vehicles. The robot completes the automatic grabbing and assembly of housings, pipelines, and electronic components. The servo controls the bolt torque in a hierarchical manner, distinguishes different process standards for chassis, air conditioners, and electronic parts. It is compatible with the co-production of multiple models and adapts to the parallel production scheduling needs of multiple models of car companies.

Vehicle-level multi-dimensional offline EOL inspection

Integrate a full set of dedicated testing units in the industry: NVH noise detection, dry hydrogen micro-leakage detection, CAN/LIN vehicle communication simulation, high-voltage insulation withstand voltage, safety rain test; completely reproduce the vehicle operating conditions, verify all performance of parts after installation at one time, and eliminate after-sales abnormal noise, refrigerant leakage, and high-voltage leakage faults.

OEM compliance digital traceability system

Each component is bound with a unique barcode/RFID, and is synchronously associated with upstream raw material batches, assembly equipment, operators, and all inspection data. IATF16949 compliance quality inspection reports are automatically generated. The OEM can retrieve the complete file of a single component at any time and easily pass the customer's second-party and third-party quality audits.

Implementation and delivery of localized projects across the country

Wholly-owned subsidiaries in Jiangsu and Wuhan, and offices in Tianjin and Guangzhou are responsible for local car company projects. After the equipment arrives, local engineers quickly come to the site for installation and debugging, eliminating the need to dispatch personnel across regions and greatly shortening the project implementation cycle.

Synchronous new product joint research and development services

During the parts development stage of the customer's new model, our technical team intervenes simultaneously to jointly design the assembly process and customize special testing tooling. When the parts are mass-produced, they are directly matched with mature automated production lines, shortening the new product mass production introduction cycle by 60%.

Commercial value: The factory and after-sales failure rate of auto parts has been reduced by 85%, and the labor cost of the production line has been reduced by 40%; it fully meets the access review standards of leading OEMs, helping customers quickly enter the supplier system of automobile companies; localized services reduce project shutdowns and waiting for debugging, and production capacity is put into production in advance to create profits.