Extremely fast and flexible model change

Tooling quick-change positioning pin + program database, product switching time ≤ 30 minutes, no need to re-debug the equipment;

24 hours unattended operation

The automatic silo stores the blanks, the robot continuously loads and unloads the materials, and it automatically shuts down and alarms when there is a fault;

Full-size visual automatic inspection

Replaces manual calipers and micrometer measurements, with stable dimensional accuracy and no manual errors;

Collaborative scheduling of multiple machine tools

A single control system links 2 to 6 CNC machine tools to centrally control the production rhythm;

Digital and automatic distribution of work orders

MES releases production work orders, and the equipment automatically switches to the corresponding processing program;

Lightweight modular design

Can start with a single machine tool workstation and later expand the entire assembly line

Parameter items

Technical indicators

Adapted products

Automotive structural parts, general machinery parts, thermal management valve blank processing parts

Single machine tool processing rhythm

60~300s/piece, adjusted according to the processing process

control system

Siemens S7-1511C flexible PLC, 12-inch touch HMI

Tooling change time

≤30min, quick change positioning accuracy ±0.05mm

Visual size detection accuracy

±0.005mm, covering outer diameter, aperture, flatness detection

Silo storage capacity

The standard silo stores 120 pieces of blanks, supporting unmanned production during night shifts.

Number of collaborative machine tools

Centralized linkage management and control of up to 6 CNC machine tools

Traceability

Single piece QR code binds processing work order and dimensional inspection data

Workstation area

Single machine tool workstation 15㎡, multi-machine tool assembly line 55m×4.2m

Automatic blank loading and unloading storage

The three-dimensional silo stores metal blanks in batches, and the six-axis robot automatically grabs the workpieces according to the work order and sends them to the CNC machine tool. After processing, the materials are automatically transferred to the inspection station; the silo is short of material and the material is jammed. The system provides remote pop-up warnings to support continuous production without manual supervision during the night shift.

Quick and flexible tool change function

Standardized quick-change positioning tooling. When changing products, you only need to switch the positioning pins and call the built-in processing program without recalibrating the machine tool coordinates. It has more than 20 sets of built-in product process program databases, adapting to the parallel processing of customers' multi-category parts.

Visual inspection of machining dimensions

After processing, the workpiece is sent to the visual inspection station. Multiple cameras simultaneously collect aperture, outer diameter, thickness, and flatness data. The system automatically compares the tolerance range of the drawings, automatically diverts and isolates out-of-tolerance workpieces, and archives the inspection data permanently, eliminating subjective errors in manual measurement.

Multi-machine tool collaboration and work order intelligent scheduling

PLC centrally links multiple CNC machine tools, and MES automatically allocates processing work orders according to order priority to balance the production capacity of each machine tool and avoid idle equipment; the real-time dashboard displays the utilization rate of each machine tool, the number of completed processes, and the proportion of defective products to facilitate production scheduling optimization.

Whole process processing data traceability

Each workpiece is bound with a work order QR code, which records the processing machine tool number, processing time, and all dimensional inspection values. If there are dimensional defects, problems with machine tools, tools, and tooling can be quickly located, greatly shortening the process rectification cycle.

Commercial value: A single machine tool reduces the number of operators by 2, no personnel is required for night shifts, and the equipment utilization rate increases by 45%; manual dimensional measurement errors are completely eliminated, the defective rate of parts and components is reduced by 90%, and the delivery efficiency of small batches and multi-variety orders is doubled.