High-precision special inspection of a single product

The sensor and sealing structure are optimized specifically for the workpiece, and the detection accuracy is 30% better than the general production line detection module;

Offline/online dual scene compatibility

It can perform offline quality inspection alone, or it can quickly connect to the end of the automated assembly line for final inspection;

Minimalist operation threshold

One-click startup of automatic detection, no need for professional technicians to operate;

Automatic archiving of all inspection data

Scan the code to bind the workpiece, store the detection values locally for 10 years, and export the IATF compliance quality inspection report with one click;

Lightweight space-saving design

A single tooling occupies an area of 5~10㎡ and can be flexibly arranged in any quality inspection area of the workshop;

Quick change option

Quick-change fixture components can be added, compatible with the inspection of many similar parts of the same series

Parameter items

Technical indicators

Adapted products

Air conditioning core, multi-way valve, door lock, skylight, PTC, controller, plate heat exchanger and other parts

Single unit detection rhythm

40~150s/piece, customized according to the number of test items

control system

Siemens S7-1500 small PLC, 10-inch industrial touch HMI

Detection accuracy classification

Air tightness up to 1×10⁻⁶ mbar・L/s; voltage ±0.1V; torque ±0.05N・m; size ±0.01mm

Pressing positioning method

Pneumatic / servo pressing, positioning repeatability ±0.02mm

Traceability carrier

Workpiece QR code/barcode binding a full set of inspection data

Equipment area

5~10㎡ desktop vertical integrated structure

Expand functions

Supports docking with MES, audio and visual defective product alarms, and automatic sorting and diversion mechanism options

Special full-dimensional inspection function for parts and components

Corresponding testing units are integrated according to customer workpiece testing needs: airtight vacuum leak detection, high-voltage insulation withstand voltage, CAN bus electronic control testing, flow pressure drop, NVH noise, dimensional visual inspection, torque verification; tooling-specific profiling positioning fixtures, workpiece clamping without offset, eliminating detection misjudgments caused by clamping errors, and the accuracy of defective product identification is close to 100%.

Flexible use of offline quality inspection

There is no need to bind the entire assembly line. The finished product warehouse and quality inspection area can be placed separately, which is suitable for random inspection and full inspection of small and medium-sized batches of parts. When trial production of new products in small batches, there is no need to build an entire production line. Only the testing tooling can be purchased to complete factory verification, significantly reducing trial production investment.

Online production line seamless docking function

The tooling has reserved Profinet standard communication interfaces and automated loading and unloading docking stations, which can be directly installed at the end of the fully automatic assembly line as an EOL off-line inspection station. After assembly, the workpieces automatically flow into the tooling for inspection, and after inspection is completed, good products/defective products are automatically separated, achieving unmanned assembly-inspection linkage.

Automated data tracing and report output

The operator scans the QR code to enter the workpiece code, and the equipment automatically completes all inspection items. All indicators are displayed on the HMI interface in real time. Qualified products are automatically released and unqualified products are locked with audible and visual alarms. All test data are automatically stored, and PDF quality inspection reports can be exported based on batch, production date, and workpiece model, which perfectly matches the IATF16949 quality audit requirements of the OEM.

Quick replacement of products of the same series

With the optional quick-change profiling positioning fixture, the same tooling can detect 3 to 5 parts of the same series with similar structures. To change products, you only need to replace the positioning mold and call the built-in detection program. The production change time is ≤30 minutes. One tooling covers the testing needs of multiple parts.

Commercial value: The rate of missed inspections and misjudged defective parts at the factory is reduced by 98%, completely replacing manual inspection with hand-held measuring tools and simple inspection tools; offline tooling does not need to be equipped with the entire production line, and equipment investment in the new product trial production stage is reduced by 70%; inspection data is automatically archived, eliminating the need to manually fill in paper records, saving a lot of quality inspection manpower and document management costs every year.