Three major models match workpiece load as needed

For light and small parts, choose the belt type, for medium-sized valve bodies and cores, choose the robot type, and for heavy-duty plate replacement/energy storage modules, choose the truss type;

All-brand PLC universal communication interface

Profinet/Modbus standard protocol, compatible with various production line control systems such as Siemens, Mitsubishi, and Omron;

Flexible and adjustable to adapt to multiple specifications of workpieces

The size of the bin and grabbing fixture can be quickly adjusted, making it compatible with a variety of workpieces without re-opening the mold;

Intelligent early warning interlocking for material shortage and jamming

Photoelectric sensors monitor materials in real time, automatically pop up alarms for lack of materials, and slow down the production line to standby;

AGV trackless dispatching linkage

Can automatically connect to SLAM navigation AGV to realize automatic replenishment of whole boxes of materials and automatic transfer of finished products out of the warehouse;

Modular disassembly, assembly and transformation are convenient

Segmented rack, old production lines can be reinstalled without large-scale dismantling of original equipment.

Parameter items

Technical indicators

Rated load of three types of machines

Belt type ≤ 5kg; six-axis robot type ≤ 20kg; truss gantry type ≤ 100kg

control system

Siemens S7-1500 small PLC supports multi-bus communication protocol

Picking/conveying positioning accuracy

Servo closed loop ±0.1mm

Standard silo storage capacity

80~200 pieces, supports expansion of three-dimensional silo

AGV linkage function

Supports SLAM trackless AGV signal interaction and automatically calls/receives material boxes

Installation adaptation form

There are three options: floor-standing vertical, assembly line side installation, and top hoisting.

Single institution area

Belt type 4㎡; Robot type 7㎡; Truss gantry type 12㎡

Sub-machine automatic material transfer adaptation

The belt conveyor type is suitable for tiny electronic parts and small plastic interior parts, and continuously feeds materials at a constant speed; the six-axis robot is suitable for multi-shaped metal valve bodies and evaporator cores, and can be accurately grasped and placed into tooling from multiple angles; the heavy-duty truss is suitable for large plate heat exchangers, energy storage liquid cooling modules, and large-stroke cross-station transfers; the entire process replaces manual forklifts and manual handling, and the material transfer efficiency is increased by more than 2 times.

Flexible and rapid adjustment of multi-specification workpieces

The silo baffle, robot gripper, and truss positioning limit all adopt adjustable structures. You only need to loosen the adjustment screws to switch the length and width of the workpiece without customizing new tooling. When customers add new products, they only need to fine-tune the size of the mechanism, which greatly reduces the cost of purchasing supporting tooling.

Intelligent early warning and safety interlocking for material shortage and jamming

Photoelectric sensors are arranged at the entrance and exit of the silo. When the material margin is insufficient and the workpiece is stuck in the conveyor channel, the mechanism automatically decelerates and stops. The HMI pop-up window pushes the fault code and synchronously pushes the message to the mobile terminal of the production management personnel; this prevents the production line from idling and shutting down, and the workpiece being squeezed, deformed and scrapped.

AGV workshop unmanned linkage throughout the entire process

The organization reserves a standard signal interaction interface. After the AGV full of raw material boxes arrives at the docking point, the organization automatically grabs the workpieces and loads them. After the finished product buffer box is filled, the organization automatically issues a call command, and the AGV automatically arrives to transfer the finished products to the warehouse, realizing no manual material turnover in the entire workshop process.

Low-cost automation upgrade of old production lines

With standardized communication protocols and modular racks, the existing traditional manual assembly line does not need to be completely dismantled and reconstructed. Only the loading and unloading mechanism can be installed on the side to realize automatic feeding and unloading. The reconstruction period is short and the investment is much lower than that of a new fully automatic production line. It is suitable for step-by-step automation upgrades of small and medium-sized factories.

Commercial value: A single set of mechanisms replaces 2 to 4 material handling workers, reducing workpiece collision and scrapping losses by 65%; the cost of retrofitting and upgrading old production lines is only 30% of that of a new production line, and the equipment payback period is 1.2 years; AGV linkage enables night shifts in the workshop without manual production, and increases production capacity by 30%.