Human-machine collaborative flexible production

Automation of key processes, manual-assisted positioning of complex special-shaped parts, taking into account both efficiency and production change flexibility;

Lightweight and low cost investment

Compared with a fully automatic assembly line, the investment is reduced by 60%, and it occupies a small area and does not require large-scale factory reconstruction;

Modular, expandable and upgradeable

Robots, visual inspection, and RFID pallet units can be added later to seamlessly upgrade the fully automatic workstation;

Full process data traceability package

Bind the workpiece with a hand-held code scanner, store press-fitting and tightening data locally, and connect to MES;

Quick change tooling structure

Quick-change positioning fixture, product switching time ≤ 20 minutes, built-in multiple sets of process programs;

Multiple safety protection design

Photoelectric grating, emergency stop button, pressure overload protection to prevent hand pinching and crushing safety accidents

Parameter items

Technical indicators

Adapted products

Automotive valves, air conditioning small parts, electronic controllers, sunroof/door handle interior parts, thermal management core small parts

Single station standard cycle

120~300s/piece, adjusted with manual auxiliary process

control system

Siemens S7-1500 small PLC, 10-inch simple industrial HMI

Pressure pressure range

0.1~10kN, accuracy ±1% FS

Tightening torque range

0.05~25N・m, servo torque closed loop control

Traceability

Handheld one-dimensional / two-dimensional code scanning gun single piece binding data

Changeover time

≤20 minutes, quick change of positioning tooling

Single workstation area

6㎡, optional movable casters

Expand interface

Profinet and Modbus support docking with vision, robots, and assembly line conveyor lines.

Servo precision automated assembly process

Automatically complete standardized processes such as gasket press-fitting, terminal crimping, and bolt tightening. The system collects press-fitting force and tightening torque curves in a closed loop. The equipment automatically locks and alarms in the event of pressure deviation, leakage, or false tightening to avoid assembly defects from the source. Manual work is only responsible for loading special-shaped workpieces and aligning complex structures, greatly reducing manual assembly errors.

New product small batch flexible proofing function

With more than 20 sets of product process program databases built-in, when customers develop new products, they only need to import process parameters to quickly debug the station without customizing new equipment; a single station can rotate 3 to 5 different parts for trial production at the same time, perfectly matching the needs of R&D laboratories and trial production workshops.

Fully automatic upgrade and expansion capability

Standard communication and mechanical interfaces are reserved for robots, visual inspection, and circular conveyor lines at the workstation. When customers increase production capacity in the future, they can directly install six-axis robots, visual cameras, and RFID pallet transport modules, and upgrade fully automatic workstations in situ. The original electronic control, press-fitting, and tightening units are all reused to avoid the waste of repeated equipment purchases.

Lightweight digital traceability management

The operator holds a code scanner to scan the QR code of the workpiece, and the equipment automatically binds and stores the assembly pressure, torque, operating time, and operator number; the data can be connected to the factory MES system to generate a simple quality inspection report to meet basic parts quality traceability requirements.

Safety interlock protection management and control

Photoelectric safety gratings are installed on both sides of the workstation. When manual hands reach into the working area, the pressing and tightening actions are automatically suspended; pressure overload and program failure trigger emergency stop locking, and a synchronized HMI pop-up window prompts a fault code to ensure the personal safety of the operator.

Commercial value: A single workstation replaces 2 to 3 manual assembly workers, and the defective parts assembly rate is reduced by 70%; new product trial production does not require the investment in high-cost fully automatic production lines, and the equipment payback period is shortened to less than 1 year; full automation can be upgraded in situ, and the total cost of long-term equipment procurement is reduced by 45%.