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The production line integrates core technologies such as pallet RFID tracking, intelligent tightening control, image visual inspection, and robot application, covering rain testing, safety testing, air tightness testing, software system testing, and full-dimensional testing of aging operations. It fully meets the high safety, high reliability, and high traceability production control requirements of the energy storage industry, adapts to the mass production needs of liquid-cooled units of different powers, and helps energy storage companies efficiently expand production and ensure stable delivery.
Product introduction
The energy storage liquid-cooling unit assembly line is an intelligent whole-line solution created by Guangke Industry based on 12 years of accumulation of thermal management technology for the energy storage temperature control track. It is oriented to the full-process production needs of energy storage liquid-cooling units from core component loading to finished product aging and final testing. It supports ring-type and in-line layouts.
The production line integrates core technologies such as pallet RFID tracking, intelligent tightening control, image visual inspection, and robot application, covering rain testing, safety testing, air tightness testing, software system testing, and full-dimensional testing of aging operations. It fully meets the high safety, high reliability, and high traceability production control requirements of the energy storage industry, adapts to the mass production needs of liquid-cooled units of different powers, and helps energy storage companies efficiently expand production and ensure stable delivery.
Core Advantages Highlights
Integrated delivery of the entire process | Integrating assembly, testing, aging, and traceability, we can complete the entire production process of liquid cooling units in one stop, avoiding the cost of coordination with multiple suppliers. |
Multi-dimensional security detection | Covering all-dimensional tests of air tightness, safety, rain, performance, and aging, and strictly matching energy storage safety standards, the finished product yield rate reaches over 99.5% |
Full link data traceability | Pallets are bound to RFID tracking, assembly parameters and testing data can be checked throughout the process, and quality issues can be accurately located to meet the traceability requirements of the energy storage industry. |
Modular flexible layout | Supports ring/line layout customization on demand, modular unit expandable, adaptable to co-line production of different power models, quick changeover |
Core system parameter table
Parameter category | Parameter item | Parameter value |
Basic performance | Applicable products | Energy storage liquid cooling unit, energy storage temperature control unit, liquid cooling plate integrated module |
Layout form | Ring assembly line / straight assembly line customized on demand | |
Overall Equipment Effectiveness (OEE) | ≥90% | |
Detection capability | Test items | Air tightness testing, safety testing, rain testing, software system testing, aging operation testing |
Traceability | Pallet RFID tracking throughout the entire process, production data automatically uploaded and stored | |
Core configuration | control system | Siemens S7-1500 series PLC, Profinet bus communication |
execution unit | Industrial robots, intelligent tightening systems, image detection units, special auxiliary equipment | |
Visual management | Production electronic signage displays output, rhythm, and abnormal information in real time | |
Custom support | Solution customization | Supports on-demand customization of production capacity, layout, and testing procedures |
System docking | Support docking with customer MES production management system and AGV logistics system |
Detailed explanation of core functions and values
Core functions | Detailed explanation of value |
Automatic loading of core components | The unit shell, heat exchanger, valve group, water pump, electronic control and other core components are automatically/semi-automatically loaded, and the material specifications and appearance are visually verified to ensure accurate feeding. |
Intelligent tightening assembly | The key connection stations adopt a fixed-torque and fixed-angle intelligent tightening system, and the tightening data is recorded and uploaded in real time to ensure assembly accuracy and consistency and meet quality traceability requirements. |
Imaging visual inspection | Key assembly processes are equipped with visual inspection to identify missing installations, incorrect installations, and appearance defects, and reject defective products in real time to ensure the consistency of factory products. |
Multi-dimensional performance testing | The air tightness test, safety test, rain test, and software system function test were completed in sequence to fully verify the electrical, sealing, and operational performance of the unit. |
Aging operation verification | The finished product is connected to simulated working conditions for aging operation testing to identify potential risks in advance and ensure the long-term operational stability of the factory units. |
Finished product marking and blanking | Qualified products are laser-marked with traceability codes, bound to the full-process production inspection data, and automatically loaded into the warehouse to achieve full-link traceability of single pieces. |
Application scenarios and adapted products | Applicable fields: grid-side energy storage power stations, industrial and commercial energy storage, household energy storage, data center temperature control systems Compatible products: energy storage liquid cooling unit, energy storage temperature control unit, liquid cooling plate integrated module, energy storage thermal management system complete machine Expandable: Support integrated energy storage PCS and BMS supporting assembly processes to create a full-process production line for energy storage systems |
Supporting services and delivery guarantee
Guangke Industrial provides full-process services from solution design to after-sales operation and maintenance to ensure the stable implementation and long-term operation of the production line:
1. Customized plan: issue exclusive process layout plan on demand to adapt to customer production capacity, site, and product needs;
2. Manufacturing: Produced in its own factory, with full-process quality control, strictly in accordance with the ISO9001 system;
3. Installation and debugging: A team of professional engineers conducts on-site installation and debugging to ensure that the production line is delivered up to standard;
4. Technical training: Provide full-process training on operation and maintenance to ensure independent operation and maintenance of customer teams;
5. After-sales guarantee: 6 major service outlets nationwide, 4-hour written response, 12-hour on-site processing in the Yangtze River Delta and 24-hour nationwide, and 7×24-hour technical support.