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The solution combines the customer's product characteristics, production capacity targets, and site size for lean planning, adapts to the full-process assembly and testing needs of medium and large-sized products such as automotive air-conditioning assemblies, energy storage liquid cooling units, etc., takes into account operational convenience and maintenance convenience, supports subsequent production capacity expansion and process upgrades, and helps customers achieve optimal production efficiency and space utilization.
Product introduction
Ring-shaped production line customization is a customized layout plan launched by Guangke Industry for large-volume production scenarios. It adopts a pallet circulation design. The workstations are arranged along a ring, and the workpieces pass through each process sequentially with the pallet, maximizing the production line circulation efficiency and reducing the backlog of in-process products and material turnover distance.
The solution combines the customer's product characteristics, production capacity targets, and site size for lean planning, adapts to the full-process assembly and testing needs of medium and large-sized products such as automotive air-conditioning assemblies, energy storage liquid cooling units, etc., takes into account operational convenience and maintenance convenience, supports subsequent production capacity expansion and process upgrades, and helps customers achieve optimal production efficiency and space utilization.
Core Advantages Highlights
Higher circulation efficiency | Pallets are circulated, the process connection is compact, the material transportation distance is reduced, the overall production line rhythm is better, and it is suitable for large-volume continuous production |
High space utilization | The workstations are arranged in a circular and compact manner, which effectively saves the floor space of the factory and results in higher productivity per unit space. |
Better output per capita | The circular layout makes it easier for operators to take care of multiple workstations, reducing personnel redundancy and improving per capita production efficiency. |
Flexible and convenient expansion | Modular work station design supports the subsequent increase of work stations and production capacity, adapting to the company's gradual expansion of production needs. |
Core system parameter table
Parameter category | Parameter item | Parameter value |
Layout basics | Layout form | Rotating ring assembly line, pallets circulate |
Drive mode | Double speed chain/pallet conveyor customized on demand | |
Adaptation range | Adapted products | Medium and large-sized thermal management products such as automotive air conditioning assemblies and energy storage liquid cooling units |
Applicable production capacity | Medium and large batch production scenarios, supporting high-tempo continuous production | |
Performance indicators | Flow characteristics | The process connection is compact, the inventory of work-in-progress is small, and the turnover efficiency is high |
degree of automation | Fully automatic / semi-automatic / manual auxiliary work station flexible configuration | |
Custom dimensions | Customizable items | Number of stations, arrangement radius, pallet specifications, and inspection station configuration |
Extended support | Support subsequent increase in work stations, increase in production capacity, and expansion of product changeovers | |
Supporting services | Delivery content | Site survey, scheme design, 3D renderings, production and manufacturing, installation and commissioning, training and after-sales service |
Detailed explanation of core functions and values
Core functions | Detailed explanation of value |
Pallet circulation design | A special tooling pallet is used to carry the workpiece, which circulates along the circular track and goes through various processes such as assembly, inspection, and marking in sequence. After the processing is completed, the pallet automatically flows back to achieve continuous and uninterrupted production. |
Compact arrangement of workstations | The workstations are evenly arranged along the inner and outer sides of the ring, shortening the material transfer distance between workstations and reducing handling waste; at the same time, it is convenient for on-site managers to coordinate and monitor the operation status of the entire line. |
Suitable for mass production of medium and large parts | It is especially suitable for products with large volumes and many processes, such as air-conditioning assemblies and energy storage units. The circular layout effectively solves the pain points of material transportation in long straight production lines and reduces logistics losses. |
Lean production adaptation | Naturally adapted to the lean production model, it facilitates the realization of single-piece flow and rhythmic production, reduces the inventory of in-process products, and improves the efficiency of production site management. |
Application scenarios and adaptation range | Applicable fields: Automated assembly testing of medium and large-sized products such as automotive thermal management, energy storage thermal management, automotive electronics, etc. Suitable scenarios: large-volume stable mass production, high-tempo continuous production, medium and long-term fixed product production lines Applicable products: front and rear air conditioning assemblies, HVAC assemblies, energy storage liquid cooling units, vehicle battery thermal management modules |
Supporting services and delivery guarantee
Guangke Industrial provides full-process customized services from preliminary survey to post-operation and maintenance to ensure the implementation effect of the production line layout plan:
1. Site survey: A professional team will come to survey the site and verify basic conditions such as size, load-bearing, water and electricity;
2. Plan design: combine production capacity, technology, and site to issue an exclusive layout plan, and provide 3D renderings and beat calculations;
3. Manufacturing: Standardized production in our own factory, full-process quality control, and implementation in strict accordance with the plan;
4. Installation and debugging: A professional team conducts on-site installation and debugging to ensure that the production line rhythm and operation effect are up to standard;
5. After-sales guarantee: 6 major service outlets nationwide, 4-hour written response, 12-hour on-site processing in the Yangtze River Delta and 24-hour nationwide, and 7×24-hour technical support.