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The production line relies on 12 years of process accumulation in the automotive thermal management field, strictly follows vehicle-level quality control standards, and integrates high-precision sealing inspection, intelligent tightening, visual inspection, full-process traceability and other capabilities to ensure product consistency and reliability. It is suitable for the production of battery thermal management modules of different models and different powers, supports multi-model co-production and rapid model change, and helps new energy vehicle companies and parts manufacturers improve production capacity and ensure quality.
Product introduction
The vehicle battery thermal management assembly line is a dedicated automated production line built by Guangke Industry for the new energy vehicle track. It focuses on the assembly, inspection and final testing requirements of the vehicle power battery thermal management module, covering the integrated assembly and testing of core components such as liquid cooling plates, pipelines, valve groups, and sensors.
The production line relies on 12 years of process accumulation in the automotive thermal management field, strictly follows vehicle-level quality control standards, and integrates high-precision sealing inspection, intelligent tightening, visual inspection, full-process traceability and other capabilities to ensure product consistency and reliability. It is suitable for the production of battery thermal management modules of different models and different powers, supports multi-model co-production and rapid model change, and helps new energy vehicle companies and parts manufacturers improve production capacity and ensure quality.
Core Advantages Highlights
Vehicle-grade quality control | Strictly follow the quality standards of the automotive industry, meet CC/SC special characteristics control requirements, and the quality of the entire process is traceable |
High-precision seal assembly | Precision positioning + intelligent tightening + multi-station air tightness detection ensures the sealing performance of the liquid cooling system and eliminates hidden dangers of leakage |
Flexible collinear production | Modular design supports co-line production of thermal management modules for multiple models and specifications, and allows for rapid model change to adapt to product iterations |
Full link data traceability | RFID is bound to a single product, and assembly and inspection data are recorded throughout the process to meet the supply chain traceability requirements of the automotive industry. |
Core system parameter table
Parameter category | Parameter item | Parameter value |
Basic performance | Applicable products | New energy vehicle power battery thermal management module, liquid cooling plate integrated components |
Layout form | Straight type / ring type customized on demand | |
Control standards | Automotive grade quality standards, meeting CC/SC product special characteristics control | |
Detection capability | Test items | Air tightness test, water flow performance test, dimensional visual inspection, functional continuity test |
Detection accuracy | High-precision micro-leakage detection meets the sealing requirements of vehicle-mounted liquid cooling systems | |
Core configuration | control system | Siemens S7-1500 series PLC, Profinet bus communication |
Traceability system | RFID single piece traceability, production inspection data automatically uploaded and stored | |
execution unit | Industrial robots, intelligent tightening systems, visual inspection units | |
Custom support | Solution customization | Supports on-demand customization of product specifications, production capacity, and production line layout |
System docking | Support docking with customer MES production management system |
Detailed explanation of core functions and values
Core functions | Detailed explanation of value |
Part loading and positioning | Automatic/semi-automatic loading of liquid cooling plates, pipelines, valve groups, sensors and other components, and visual positioning verification to ensure accurate material specifications and directions. |
Precision assembly of core components | The key connection stations adopt a fixed-torque and fixed-angle intelligent tightening system, and the tightening data is recorded and uploaded in real time to ensure assembly accuracy and consistency and meet quality traceability requirements. |
Sealing connection process | The pipeline interface and sealing surface are precision pressed to ensure connection reliability and provide a basis for subsequent sealing testing. |
Multi-station air tightness testing | Air tightness testing is carried out in stages, covering all flow channels and interfaces, to accurately identify hidden dangers of micro-leakage, and ensure that the sealing performance of the liquid cooling system meets the standard. |
Water flow performance test | Simulate the operating conditions of the vehicle and conduct water flow tests to verify core performance indicators such as flow, pressure drop, and valve group switching. |
Final inspection and blanking of finished products | Final appearance inspection and laser marking of finished products, binding of full-process production data, automatic blanking and warehousing, achieving single-piece quality traceability. |
Application scenarios and adapted products | Applicable fields: New energy passenger vehicles, commercial vehicles, special vehicle power battery thermal management systems Compatible products: power battery liquid cooling module, battery thermal management unit, water cooling plate integrated component, battery thermal management pipeline assembly Expandable: supports the assembly of integrated heat pump systems, chillers and other components, adapting to more complex vehicle thermal management solutions |
Supporting services and delivery guarantee
Guangke Industrial provides full-process services from solution design to after-sales operation and maintenance to ensure the stable implementation and long-term operation of the production line:
1. Customized plan: issue exclusive process layout plan on demand to adapt to customer production capacity, site, and product needs;
2. Manufacturing: Produced in its own factory, with full-process quality control, strictly in accordance with the ISO9001 system;
3. Installation and debugging: A team of professional engineers conducts on-site installation and debugging to ensure that the production line is delivered up to standard;
4. Technical training: Provide full-process training on operation and maintenance to ensure independent operation and maintenance of customer teams;
5. After-sales guarantee: 6 major service outlets nationwide, 4-hour written response, 12-hour on-site processing in the Yangtze River Delta and 24-hour nationwide, and 7×24-hour technical support.
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