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The front and rear air-conditioning assembly assembly line is Guangke Industrial's benchmark product that has been deeply involved in the automotive air-conditioning industry for 12 years. It is oriented to the full-process automated production needs of automotive front/rear air-conditioning box assemblies and HVAC assemblies, covering the assembly, inspection and final testing of core components such as front air-conditioning boxes, distribution boxes, air inlet boxes, and heat dissipation modules.
Product introduction
The front and rear air-conditioning assembly assembly line is Guangke Industrial's benchmark product that has been deeply involved in the automotive air-conditioning industry for 12 years. It is oriented to the full-process automated production needs of automotive front/rear air-conditioning box assemblies and HVAC assemblies, covering the assembly, inspection and final testing of core components such as front air-conditioning boxes, distribution boxes, air inlet boxes, and heat dissipation modules. The production line adopts a lean ring layout design and integrates a full-dimensional quality control system such as electrical performance testing, NVH testing, air tightness testing, etc., which fully meets the special characteristics of the product and CC/SC control requirements. It can jointly develop air-conditioning assembly products with customers, adapt to multi-model co-line production, and help automotive air-conditioning companies improve production efficiency, ensure product consistency, and reduce labor costs.
Core Advantages Highlights
Full process integration | Covering the entire process from component loading to final testing of the HVAC assembly, one-stop completion of assembly, testing, marking, and blanking reduces process turnover losses. |
Vehicle-grade quality control system | Integrated multi-dimensional testing of electrical performance, NVH, and air tightness, adapted to CAN/LIN bus control, meeting CC/SC key feature management and control |
Flexible production capabilities | Modular design supports co-line production of multiple models of air conditioning assemblies, rapid model change, and adapts to product iteration and multi-category production needs. |
Full link traceability | Integrated into the RFID traceability system, assembly parameters and inspection data are recorded throughout the process, and quality issues are accurately located to meet vehicle-level traceability requirements. |
Core system parameter table
Parameter category | Parameter item | Parameter value |
Basic performance | Applicable products | Front/rear air conditioning box assembly, HVAC assembly, air conditioning distribution box module |
Layout form | Rotating ring production line / linear production line optional | |
Flow characteristics | The circular layout has high circulation efficiency and is suitable for large-volume continuous production. | |
Quality control system | Test items | Electrical performance testing, NVH testing, air tightness testing, appearance visual testing |
Control method | Adapted to CAN/LIN bus control and supports EOL final testing | |
Control standards | Meet CC/SC product special characteristics control requirements | |
Core configuration | control system | Siemens S7-1500 series PLC, Profinet bus communication |
Traceability system | RFID full process traceability, data automatically uploaded and stored | |
execution unit | Industrial robots, intelligent tightening systems, visual inspection units | |
Custom support | Solution customization | Supports on-demand customization of production capacity, layout, and processes |
System docking | Support docking with customer MES production management system |
Detailed explanation of core functions and values
Core functions | Detailed explanation of value |
Automatic loading of parts | The core components are automatically loaded by robots, combined with visual positioning, to achieve high loading accuracy, reduce manual intervention, and reduce the risk of incorrect or missing installations. |
Core module assembly | The assembly of the air inlet box, distribution box, evaporator, heater core, heat dissipation module and other components is completed in sequence. Intelligent fixed torque tightening is used at key stations, and the data is recorded throughout the process. |
Online performance testing | Integrated electrical performance testing, NVH vibration and noise detection, real-time verification of product functions and performance indicators, and automatic rejection of unqualified products. |
Air tightness testing | High-precision air-tightness testing equipment can accurately identify hidden dangers of micro-leakage, ensure the sealing performance of air-conditioning boxes, and meet vehicle quality requirements. |
HVAC assembly EOL final test | Complete full-function final inspection before rolling off the assembly line, and simulate vehicle operating conditions testing to ensure stable and reliable performance of factory products. |
Laser marking and blanking | The finished product is laser-marked with a traceability code, bound to the full-process production data, and automatically loaded into the warehouse. |
Application scenarios and adapted products | Applicable fields: traditional fuel vehicle air conditioning systems, new energy vehicle heat pump air conditioning systems Compatible products: front air conditioning box assembly, rear air conditioning box assembly, HVAC assembly, air conditioning distribution box module, air inlet box module Expandable: supports integrated assembly of PTC heaters, plate heat exchangers and other components |
Supporting services and delivery guarantee
Guangke Industrial provides full-process services from solution design to after-sales operation and maintenance to ensure the stable implementation and long-term operation of the production line:
1. Customized plan: issue exclusive process layout plan on demand to adapt to customer production capacity, site, and product needs;
2. Manufacturing: Produced in its own factory, with full-process quality control, strictly in accordance with the ISO9001 system;
3. Installation and debugging: A team of professional engineers conducts on-site installation and debugging to ensure that the production line is delivered up to standard;
4. Technical training: Provide full-process training on operation and maintenance to ensure independent operation and maintenance of customer teams;
5. After-sales guarantee: 6 major service outlets nationwide, 4-hour written response, 12-hour on-site processing in the Yangtze River Delta and 24-hour nationwide, and 7×24-hour technical support.